Manufacturing

Star Aviation provides an array of manufacturing services that include structural, electrical, complete kit fabrication, In-Flight Entertainment installation kits, and more. Our manufacturing team has comprehensive knowledge of integration and modification experience covering business jets and commercial aircraft.

We are a leading wire harness manufacturer with experience ranging from solder and crimp terminals and pins, to electrical and electronic components. We use a laser wire marking system that does not damage the mechanical or electrical properties of the wire.
We perform continuity testing, insulation/resistance, hipot and functional testing of relay chassis, control panels and other assemblies. All our cables, harnesses, and wired assemblies are tested and we have FAA Parts Manufacturing Authority.

Star Aviation’s Manufacturing Services include:

Metal Fabrication
CNC Water Jet Machining 
Equipment Racks & Panels
Structural Components
Mechanical Assemblies
Structural Repair & Modification
Interior Component Kits

Parts Kitting

• IFE Equipment Installations
• Avionics Systems
• Fleet Standardization

DAR Services

• First Article Conformity
• Installation Conformity

Parts Manufacturing Authority (PMA)   View PMAs

• Wire Bundle Assembly
• Cable Assembly
• Electrical Subassembly
• Equipment Rack Wiring
• Testing and Validation
• Laser Wire Marking

Wire Harness Manufacturing

• Electronic Cables
• RF/Video Coax Cables
• Wire Harnesses
• Overbraided Harnesses
• Shielded Harnesses

 

 

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